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A closed-type X-ray intelligent material counting machine capable of simultaneously counting materials on four reels

Categories X Ray Counter
Brand Name: WELLMAN
Model Number: X-ray reel Counter XC - 01
Certification: CE , FDA , ISO9001
Place of Origin: China
MOQ: 1
Price: 20000 - 30000 dollars
Payment Terms: T/T
Delivery Time: 5 - 8 work days
Packaging Details: wooden case
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A closed-type X-ray intelligent material counting machine capable of simultaneously counting materials on four reels

A closed-type X-ray intelligent material counting machine capable of simultaneously counting materials on four reels
Key Advantages
  • 80kV closed type X-ray tube, longer lifetime, maintenance-free
  • 17" Super definition digital flat panel detector (FPD)
  • Ultrafast counting: four 7" reels or one 15" (380mm) reel needs less than 10s
  • Supports max 17" (430mm) reel or tray with a moisture barrier bag
  • Permanently updated AI deep learning algorithm for free, supports connecting MES, ERP, WMS, and other management systems
  • Automatically scans codes and counts simultaneously, printing corresponding labels when reels are removed
  • No need to switch single/multi reel mode - automatically prints labels when counting one reel
  • Supports work order number function and counting record query & statistics
Working Principle
Diagram showing working principle of X-RAY XCO1 component counter
Equipment Parameters
X-ray source
TypeIntegrated, microfocus
Max tube voltage80kV
Max tube current700μA
Focal spot size30μm
Flat panel detector
TypeSuper definition digital FPD
Effective area430mm*430mm
Pixel size139μm
Resolution3072*3072
Reel/tray counting
Max size17" (430mm)
Max thickness88mm
Min parts size01005
Speed7-10s
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Equipment
Dimensions1000mm (L) * 1300mm (W) * 1820mm (H)
Weight580kg
Power supplyAC110-220V 50/60HZ
Max power800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer24" HDMI LCD
Other functions
Auto code scanningBarcode and QR code
Label printingPrints corresponding label when user takes out a reel
Counting recordInquiry by time range, work order number
Management system connectionMES, ERP, WMS etc.
Mode switchingNo need to switch single/multi reel mode
Work order no.Support work order number recording
Safety
Radiation leakageNo leakage, international standard: ≤1μSv/h
Back door safety interlockOnce users open the back door, X-ray tube will power off immediately
Anti-pinchSafety light curtain covers the whole drawer, the drawer will stop immediately when something enters
Emergency stopIn front of the operation position, press to power off
Speed and Accuracy
Reel sizeParts sizeQuantityAccuracySpeed
7" (180mm)010054000099.98%9-10s
7" (180mm)02012000099.99%8-9s
7" (180mm)04021000099.99%7-8s
7" (180mm)0603500099.99%7-8s
10" (254mm)1206500099.99%7-8s
15" (380mm)12061000099.99%7-8s
Artificial Intelligence Deep Learning Algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm that doesn't require binding components to specific algorithms. The AI automatically identifies components and applies the appropriate algorithm, learning from counted component data including:

  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside
Visualization of AI deep learning algorithm process
Cloud Database

Every Wellman X-ray counter connects to our cloud database, uploading machine data and images while automatically downloading the latest database updates. Our engineers optimize algorithms based on collected data, regularly updating the cloud database for all customers.

Diagram of cloud database system architecture
Sample Images
Sample image of component counting results
Sample image of component counting interface
Sample image of reel counting process
Sample image of component detection
Sample image of counting statistics
Sample image of label printing output
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