Fully Automatic Strip Profile Purlin Roll Forming Machine With Single Head Decoiler

Fully Automatic Strip Profile Purlin Roll Forming Machine With Single Head Decoiler

The each part of equipment description:

1. 5 T hydraulic decoiler

Single head decoiler ,hydraulic inner expansion and motorized decoiling

Coil weight (Max):5000kg

Coil dia (Max):1600mmCoil Width(Max.):500mm

Motor power:4kw

2. Rolls Feeding, 5 rolls leveling

Feeding width can be adjustable on the right and left

Feeding roller, dia is 100mm,material 45# steel, high-frequency quenched( heat treatment HRC48-52)

5 rolls leveling, (2 upper rolls and 3 lower rolls ).diameter100mm ,quenched material 45# steel, high-frequency quenched( heat treatment HRC48-52)

Hydraulic pre-cut: 1set ,hydraulic motor: 5.5kw

3. Roll forming Unit

Main motor power: 37kw motor made in China which connected with the reducer ,model ZSY250

Roll forming stands:20stations

Rolled steel thickness:1.5--4mm

Way of Drive: gearbox with joint coupling drive(see picture below)

Main shaft dia: 90mm ,material: 45#steel HB 220-260

Rollers material: GCr15 forged steel, quenched 58°-62

Working speed:5m--12m/min(not including punching)

Machine structure: heavy forged iron stands( see the picture below)

All of the C/U/Z profiles can be produced in this machine

For C/U purlin: width:80-300mm height:40mm—80mm(adjust automatically by PLC)

For Z purlin:width :100-300mm height:50mm—80mm(adjust automatically by PLC)

It needs 30 min to finish changing from C/U to Z profiles

It just needs 5 min to finish changing the width from one width to another width

4. Hydraulic pre - punching ( 2 sets)

Way of punching:hydraulic punching

Hydraulic pressure:25Mpa

Punching mould material: Cr12 quenched 58°-62°

Hydraulic power:11kw

One set of round holes punching mould ,size 14mm--18mm

One set of vertical holes punching mould ,size 14mmx26mm

5. Hydraulic cutting( without scraps)

Way of cutting:Hydraulic mould cutting

Blade material: Cr12 quenched 58°-62°

Working pressure:25Mpa

Total cutting blades:15 sets

6. Electrical parts:

Way of control: PLC,Siemens made in Germany

Inverter: Siemens made in Germany

Operation panel: Siemens touch screen made in Germany

Omron encoder measures the length

7. 12M auto - stacker

• Stacking length:max 12 m
• Direction of output: airlinder makes the product turning
• Power for lifting& lowering: 3KW
• Way of control: PLC ,Simens brand
• Max stacking height:500mm
• Pictures as reference

Summerization of the whole line:

Total power:60.5KW

Demension:35mx2.5mx1.6m

The components of the whole line

5T hydraulic decoiler, roll forming Machine ( guiding,feeding, leveling and hydraulic pre-cut ) ,2 sets of holes punching units, PLC cabinet, Hydraulic station, hydraulic cutting unit,12M stacker,15 sets of cutting blades

The profiles Drawing:

The Holes Punching Drawing(punched on the width)

The thickness of sheet: 1.5mm---4mm hot rolled or galvanized steel .G300Mpa

The production flow of equipment

5T hydrarlic Decoiler--2 rolls feeding--5 leveling--hydraulic pre-cut---- Punching station 1---Punching station 2--Roll Forming--Hydraulic cutting( without scraps)----12M stacker

NO.	Items	Unit	Main specification
1	Material thickness	mm	1.5-4
2	Forming speed	m/min	12-20
3	Roll station	/	14stations(depend on the profile)
4	Main power	kw	37
5	Hydraulic power	kw	11
6	Control system	/	PLCpanasonic/omron/simens/mitsubishi
7	Drive	/	gearbox drive
8	Decoiler	5T	hydraulic decoiler

Wuxi Zhongborui Machinery Co., Ltd is specialized in manufacturing all kinds of roll forming machines, such as glazed tile roll forming machine, wall & roof panel roll forming machine, Floor Deck Roll Forming Machine, Metal Roofing Corrugated Tile Roll Forming Machine, U &C&Z Profile Roll Forming Machine and so on.

Our company holds a professional team of skilled experts, managerial talents with modern management consciousness, meanwhile, we committed to the research and developing of new kinds of machines, which makes us becomes stronger and stronger, from a small factory only produce single glazed tile making machine to now we have manufactured many series of roll forming machines. Our products can meet all the steel structure building requirements. Our customers are covered all over the world and the machines are export to Australia, Southeast Asia, South Africa and other regions.

Our quality principle: everyone joins in, and manufacturing conforming machine products with reasonable cost. We always design the special coil process equipment as per customer’s drawing or sample, trying our best to satisfy the customer.

After-sales service: our experts with rich experience will provide on-site commissioning.

We always keep our business principle in mind--"reliable quality" & "attentive service"

Sincerely wish to establish a long-run business relationship with friends both at home and abroad,