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High Productivity Double Deck Roll Forming Machine Low Power Consumption

Categories Double Layer Roll Forming Machine
Brand Name: ZBR
Model Number: ZBR-b-105
Certification: CE, SGS, ISO9001
Place of Origin: Jiangsu
MOQ: 1 SET
Price: Negotiated
Payment Terms: Negotiated
Supply Ability: 10 sets per month
Delivery Time: 30 days
Packaging Details: export package
Width of feeding material: 1200 mm coil sheet
Thickness of feeding material: 0.3-0.8 mm coil sheet
Driving way: Chain transmission
Forming Speed: 8-12m/min
Shaft material and diameter: 76mm 45# steel, coated with chrome
Material of cutting: Cr12 HRC60-62
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    High Productivity Double Deck Roll Forming Machine Low Power Consumption

    High Productivity Double Deck Roll Forming Machine Low Power Consumption​


    Technical parameter

    ItemsSpecifications
    Material of coilMaterial of coilColor coated coil
    Thickness of sheet0.3-0.8mm
    Forming systemType of formingDouble layer forming
    Power Supply5.5kw
    Material of roller45 steel with heat treatment
    Shaft DIAD75mm
    Material of shaft45 steel
    Speed of forming8-15m/min
    Cutting systemType of shearingElectrical shearing
    Material Of CuttingCr12
    Tolerance+1.5mm
    Electrical control systemElectric Source380V, 50HZ,3 phase
    Control SystemPLC Siemens
    Touch screenSiemens
    Frequency converterSiemens
    Way Of DriveBy chain driven

    Controlling device


    1. screen:7 inch color touch screen

    2. PLC:Japan Mitsubishi

    3. automatic length measurement

    4. automatic quality measurement

    5. Computer is used to control length and quality.Machine will automatically cut to length and stop when required quality is achieved.

    6. Length inaccuracy can be amended easily.


    Working process: decoiler-feeding-roll forming-cutting-end product

    Power

    5.5KW+4KW

    Roller material

    45# steel with chrome

    Station

    About 20 stations

    Drive

    By chain

    shaft

    70mm solid

    Size of line

    About 15mx2.0x1.7m

    Decoiler

    Manual or hydraulic

    Container

    1X40GP



    Basic information


    NameQuantityTechnical Description
    1.Decoiler system

    Cantilever type

    automatic

    decoiler

    1set

    Cantilever, hydraulic expanding, electrical motor actively

    release the sheet and ultrasonic control.

    2.Main forming

    system

    Guiding device1set

    1. Roller material:No.45 steel with surface hard chrome

    painted.

    2. Roller inner supporting structure type: guide column

    3. Planetary gear speed reducer motor driving, the back/

    forward rollers driven by chain,

    part of upper/lower rollers driven by gear

    4.Cutting blade material Cr12 quenched treatment

    Roll forming

    system

    2set

    Post-cutting

    device

    1set
    3. Output system

    Supporting

    Table

    1setsFor supporting the finished panel.
    4. Hydraulic system1setHydraulic station
    5. Electric control system1set

    PLC Control, encoder automatic cutting in length

    Operation stage: button

    AC frequency for adjusting the speed


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